Okay after some testing I can update with the following info:
Checked the CPU and its USB cable: no problem visible. Tried direct plugging with a new usb stick (same kingston as the original delivered one) and still get the same behaviour. So I think we can rule out a bad usb stick as well as a bad usb cable.
Additionally, when realising that I am not in defense mode (just green instead of blue) its ok to just powercycle the device (directly via a switch on the power cables) and voila: blue again. That also works when the car is standing still - so I dont think that any component suffers of a broken cable or so.
Any hints are really highly appreciated
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